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Custom Made Knee Braces

3D printing custom made orthotics enables lightweight devices to be designed and produced to an accuracy of 0.1 mm and the production process is naturally less wasteful than traditional techniques.

The fine degree of customisation and personalisation of 3D printed orthotics offer enhanced biomechanical precision and patient compliance. 

The 3D printed structures also allows accurate intrinsic corrections and modifications to be added that was previously unachievable from  conventional manufacturing methods.

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EVA Custom Orthotics.

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EVA, or ethyl vinyl acetate, is a closed-cell material used for orthotic shells frame additions. The material comes in a variety of durometers or hardnesses based on Albert Ferdinand’s Shore A scale.

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The prescribing process is simplified based on colour:

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  • Shore A25 - Red (Softest)

  • Shore A35 - Beige 

  • Shore A50 - Black

  • Shore A65 - Blue (Firmest)​

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Ossuto’s direct milled EVA custom-made orthotics are subtractive manufactured by CNC milling the contour of the orthotic shell directly from the block of prescribed EVA material.

Built for iOS and Windows.

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3D printing custom made orthotics enables lightweight devices to be designed and produced to an accuracy of 0.1 mm and the production process is naturally less wasteful than traditional techniques.


 

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Individual custom designs .

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3D printing custom made orthotics enables lightweight devices to be designed and produced to an accuracy of 0.1 mm and the production process is naturally less wasteful than traditional techniques.

 

Options, Modifications and Additions.

3D printing custom made orthotics enables lightweight devices to be designed and produced to an accuracy of 0.1 mm and the production process is naturally less wasteful than traditional techniques.


 

HP Multi Jet Fusion 3D Printing.

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Multi Jet Fusion is an industrial 3D printing process that produces PA-11 Nylon devices that exhibit high quality surface finishes, fine feature resolution, and ‬more consistent mechanical properties when compared to other 3D printing processes.

Quality dependable brands.   

Multi Jet Fusion is an industrial 3D printing process that produces PA-11 Nylon devices that exhibit high quality surface finishes, fine feature resolution, and ‬more consistent mechanical properties when compared to other 3D printing processes.

  • How long does it take for custom orthotics to be made?
    The standard time it takes for custom orthotics to be made is 5 days working days. For example: if an order is placed on a Monday before 3pm, the finished devices will be shipped on the following Monday for next day delivery on the Tuesday.
  • Can custom orthotics be made quicker if required?
    Yes, we provide a 4 day rapid return* and 3 day rapid return* service. In this case the finished devices would be shipped 1 and 2 days sooner than our standard service. *Surcharge applied
  • How much do custom orthotics cost to be made?
    The price is dependant on the type of custom orthotics that are ordered. Our price list is semi-confidential, this is to say that it is only provided to qualified practitioners and/or their medical clinic. Please email lab@ortesi.com.au to request a copy of our price list.
  • Are plaster casts and foam impressions accepted?
    Yes.
  • Can modifications be made to existing custom orthotics?
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